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Heat run test induction motor

Heat Run Test  Induction Motor Testing

In this test, the machine is coupled with an appropriate rotating equipment such as the pump, fan, compressor, etc. then the load is applied to the rotor.
All variable such as current, voltage, power, stator temperature, bearing temperature are measured at the start and also in each 30min based on the test procedure. A power analyzer and temperature device are used for measurements. 
After thermal stabilization (bearing temperatures), the motor is stopped, and hot stator resistances is measured, and temperature rise is calculated based on following parameters:
  • Cold state winding temperature 
  • Winding temperature at test end 
  • Coolant temperature at test end 
  • Cold state stator resistance between phases 
  • Stator resistance between phases at the end of the test
The stator temperature rise level shall be verified based on acceptance criteria addressed in the induction motor routine testing protocol /test procedure. This test is a key test in the induction motor testing.

EQUIPMENT:- Voltmeter, Clamp meter, 2 thermometer,  2 thermocouple etc

FORMULA

winding temperature rise

=R1/R2(234.5+T1)-(234.5+T2)
Where
        R1- Resistance before starting
        R2- Resistance end of testing

        T1- room temperature  before starting
        T2- room temperature end of testing

TESTING REPORT ( 10 HP 2POLE  F- CLASS INSULATION )
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Milan Tomic

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3 comments:

  1. Very useful post for maintenance engineer👍🏻

    ReplyDelete
  2. nice informative post. The Baker EXP4000 is a powerful tool, designed for site use, to analyse the Motor Signature Analyzer


    running under its normal load. It tracks multiple data types to identify trends that indicate potential problems. maintenance and service departments.

    ReplyDelete